Mesoporous Sieve Synthesis Based on Polyoxometalate
Ions
(Including New Inorganic Anion-Exchange Materials)
A method developed in our lab for the synthesis of new mesoporous materials
consists of pre-arranging metal oxide clusters in a surfactant salt
and transforming the structure into a mesoporous product by introducing
bridging groups between the cluster elements. This novel method permits
the creation of certain mesoporous structures that can sometimes
not be obtained by a direct hydrothermal syntheses. We were able
to synthesize ordered mesoporous metallophosphates that displayed
anion-exchange capabilities, properties which are rare among inorganic
solids. The precursors for the non-lamellar mesoporous aluminophosphates
and galloaluminophosphates, AlO4Al12(OH)24(H2O)127+ Al13 and
GaO4Al12(OH)24(H2O)127+ (GaAl12)
polyoxocations, were clusters which formed a layered mesoscopic salt
with the anionic surfactant sodium dodecylsulfate. Upon reaction
with a buffered hydrogenphosphate/dihydrogenphosphate solution the
layers of clusters were transformed into a non-layered, nearly hexagonal
mesoscopic phase. FT-IR, 27Al and 31P MAS NMR,
as well as 27Al/31P cross-polarization experiments
indicated that the phosphate treatment led to the formation of new
bonds between aluminate and phosphate species. Removal of the surfactant
from the alumino- and galloaluminophosphates by anion-exchange resulted
in mesoporous materials with BET surface areas up to 630 and 455
m2/g, respectively. Subsequent anion-exchange was possible
in these open mesoporous structures, e.g., with acetate, dichromate
or napthol yellow S ions. Up to this point, very few inorganic anion-exchange
materials had been synthesized. Anion-exchange capacities for chromate
and several monoanionic and dianionic organic dyes fell in the range
from approximately 1.3 - 1.6 meq/g. Higher uptake was observed for
a dye which was capable of forming dimeric or polymeric aggregates.
Control experiments with the neutral support MCM-41 and a nonionic
dye indicated that anion adsorption in meso-AlPO was caused predominantly
by electrostatic interactions rather than pure physisorption. The
material exhibited some size-selectivity for anionic dyes. Multiple
exchanges were possible if the support was regenerated by acid treatment
at pH 4.3. The thermal stability of meso-AlPO exceeded that
of typical ion exchange resins; thermal treatment of meso-AlPO
did not lead to loss of the mesopore structure until the temperature
exceeded 200 deg. C.
Linkage of Al13 clusters was also possible with silicate bridges,
resulting in a less ordered mesoporous product with a surface area of
431 m2/g. Al/Si ratios, higher than in typical aluminosilicates
could be achieved in this material. The high aluminum content was facilitated
by the presence of octahedral aluminum in addition to tetrahedral aluminum.
Small angle neutron scattering experiments were carried out on these
materials at Argonne National Laboratories. Direct condensation by calcination
of polyoxoaluminate cluster salts without additional linkers produced
nanometer-sized one-dimensional strings.
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